Morcemseal Todo 1

Thixotropic mortar of high strength, with fiber  for concrete  repair and protection , based on nano-silane technology . Classification R4

DAP

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Additional information

Composition

Product based on special cements, selected aggregates  and  corrosion inhibitor, (Silanes functional organ) and reinforced with fiber.

Features and applications

  • Repair mortar R4 class according to EN-1504-3 
  • Passivation  mortar according to 1504-7
  • Mortar for concrete protection according to 1504-2
  • Structural concrete repair , floor slabs repair , cantilevers, balconies, decorative elements,
  • Cornices, aesthetic repairs, ramps,...
  • Great adhesion to concrete and corrugated steel.
  • Setting fast
  • Paintable after 4 hours
  • Thixotropic, without detach in ceilings application
  • Permeable to water vapor.
  • Waterproof.
  • Good resistance to chloride.
  • Resistant to freezing-thawing cycles...
  • Compensated retraction to minimize cracking  risk 
  • High resistance to carbonation.
  • Weather-resistant.
  • Concrete regeneration

 

Substrates

  • Support must be healthy, clean of fat- free , oils, dust and poorly attached parts (Resistance to minimal traction of 1.5 MPa)
  • If necessary, perform a preparation of the same using preferably mechanical means and leave  discovered  healthy concrete 
  • Absorbent supports will be  previously moisten to saturate, preventing flooding. Apply, MORCEMSEAL all in 1 once surface will get matte aspect.
  • If armors exist, they will have to be clean of oxide, fats, oils and other  poorly attached parts.
  • If they are rusted, it will proceed to its cleanliness by means sandblast or metallic prongs brush

Instructions for use

Mortar mixing:

  • To add 2/3 parts of foreseen water and  mix progressively the totality  powder while we are removing. Then add remaining water and  mix during 2 more minutes. do not prepare any more material  that the one we are  going to use during 20 minutes (to +20ºC)Application:
  • Apply MORCEMSEAL all in 1  with a trowel, pressing to ensure  adhesion and to compact  material firmly.
  • MORCEMSEAL all in 1 can be applied in several coats, being  minimum thickness coat of 4 mm. On vertical surfaces it can be applied thickness up to 40 mm without formwork need.

Curing:

  • Protect from  wind, cold and Sun during hardening. To avoid excessive drying, it is suitable to cover  surface with wet sackcloth or plastic during its curing.
  • Curing operation is essential in all cases.
  • Do not add more water to mortar than recommended and do not mix again
  • Do not apply below 5 ° C or above 30 ° C.
  • Do not add concrete, sand or other substances that can affect material properties 
  • Tools have to be cleaned up with water immediately after use, to avoid material hardening  otherwise it must be removed with mechanical means.
  • Consult  Technical Department for any application not specified in this technical data sheet.
  • For all information concerning  security in  handling, transport, storage and  product use , consult  updated version of safety sheet product.

Cautions and recommendations

  • Do not add more water to mortar than recommended and do not mix again
  • Do not apply below 5 ° C or above 30 ° C.
  • Do not add concrete, sand or other substances that can affect material properties 
  • In supports exposed to exceptional circumstances, it  is recommended the adhesion bridge  on epoxy base IMPLAREST EP.
  • Tools have to be cleaned up with water immediately after use, to avoid material hardening  otherwise it must be removed with mechanical means.
  • In committed repairs or with aggressiveness environmental consult  technical department.
  • Consult  Technical Department for any application not specified in this technical data sheet.
  • For all information concerning  security in  handling, transport, storage and  product use , consult  updated version  of safety sheet product.
  • If applied manually ensure the coats are strongly compacted; in areas of difficult compaction it is recommended its  mechanical application.
  • For further information on how to prepare concrete or steel framework; consult the recommendations given by the UNE-EN-1504-10 guideline.
  • When applying the repair mortar without a bonding bridge, the foundation of concrete must be rough, clean and well moistened before, but the surface must be free of water at the time of application, that is, the foundation must not be waterlogged. The repair mortar must be applied making it penetrate into the foundation previously prepared and must be compacted avoiding the inclusion of air in order to obtain the required strength, and to protect the reinforcement from corrosion.

Packaging

MORCEMSEAL all in 1 is presented  in sacks of 5 y 25 Kg.  Storage up to 1 year in  original container closed, to shelter from weather and humidity.

Technical data

(Statistical results obtained in standard conditions)

  REQUIREMENTS R4 PRODUCT DATA
Appearance   Grey powder
Particle size   D. max 2 mm
Coat thickness   min. 4 mm - 40 mm max
Compressive strength 28 days (12190) ≥ 45 N/mm² ≥ 45 N/mm²
Chloride  content (1015) ≤ 0,05% ≤ 0,01%
Adhesion (EN 1542) ≥ 2 N/mm² ≥ 2 N/mm²
Resistance to  carbonation (EN 13295)

DK ≤ Concrete control type MC (0.45)

none
Elasticity  module (EN 13412) ≥ 20 GPa ≥ 20 GPa
Capillary absorption ( EN 13057) ≤ 0,5 Kg•m2•h0.5 ≤ 0,5 Kg•m2•h0.5
Thermal compatibility part 1 (EN 13687-1) ≥ 2 N/mm² ≥ 2 N/mm²
Abrupt cooling cycles from high temperature(50 cycles) (EN 13687-2) ≥ 2 N/mm² ≥ 2 N/mm²
Thermal compatibility part 4: Thermal cycles  in dry (50 cycles) (on 13687-4) ≥ 2 N/mm² ≥ 2 N/mm²
Compression resistance curve : (EN 12190)    
1 day   ≥ 7 N/mm²
7 days   ≥ 20 N/mm²
28 days   ≥ 45 N/mm²
Flexural  strength (EN 12190)  

≥ 7 N/mm² 28 days

Permeability to water steam  (EN ISO 7783:2012) Class I sd < 5 m
Capillary absorption and permeability to water (EN 13057) ≤ 0,5 Kg•m2•h0.5 ≤ 0,5 Kg•m2•h0.5
Abrasion resistance(EN 5470-1) < 3000 mg < 3000 mg
Impact resistance (EN ISO 6272-1) class III  ≥ 20 N/mm²
Thermal expansion coefficient (EN 1770) < 30 µm/mºC < 30 µm/mºC
Adhesion by shear (15184)   none
Protection against corrosion (15183)   none
Start and end of setting   25 - 50 minutes
Mixing water   19% ± 1%
Performance   1,7 Kg/m²/mm thickness
Classification according to EN 1504-3:2006   R4
Type   PCC
Classification according to EN-1504-7:2007   achieves

 

CE Mark

GRUPO PUMA ESPAÑA, S.L
.Avd. Agrupación Córdoba, Núm.17 14014 (Córdoba)
23
Nº 215204

Nº370-CPR-2578

EN-1504-3
MORCEMSEAL TODO 1
One component mortar of high strength for passivation, repair and protection of reinforced concrete structures, reinforced by fiber for thicknesses between 4 - 40 mm.

Compression resistance Class R4
Chloride ion content ≤ 0.05%
Adhesion ≥ 2 MPa
Resistance to carbonation none
Elasticity module ≥ 20 GPa
Thermal compatibility-part 1 ≥ 2 GPa
Absorption capillary ≤ 0.5 Kg•m2•h0.5
Fire Reaction A1

GRUPO PUMA ESPAÑA, S.L.

Avd. Agrupación Córdoba, Núm.17 14014 (Córdoba)
23
Nº 215204

Nº370-CPR-2578

EN-1504-2
MORCEMSEAL TODO 1
One component mortar of high strength for passivation, repair and protection of reinforced concrete structures, reinforced by fiber for thicknesses between 4 - 40 mm

Permeability to steam water sd < 5 m
Absorption capillary and permeability to water ≤ 0.5 Kg•m2•h0.5
Adhesive force for test to traction > 2 N/mm2
Abrasion resistance <0,5 mg
Impact resistance ≥ 20 N/mm2
Thermal compatibility ≥ 2 N/mm2
Thermal expansion coefficient < 30 µm/mºC
 

GRUPO PUMA ESPAÑA, S.L.

Avd. Agrupación Córdoba, Núm.17 14014 (Córdoba)
23
Nº 215204

Nº370-CPR-2578

EN-1504-7
MORCEMSEAL TODO 1
One component mortar of high strength for passivation, repair and protection of reinforced concrete structures, reinforced by fiber for thicknesses between 4 - 40 mm.

Adhesion by shear none
Protection against corrosion none

 

Environmental Product Declaration (EPD)

Cement based mortar prepared with aggregates that are supplied close to the production center, which reduces the greenhouse gas emissions that would otherwise arise from their transport. Manufactured in production centers with an Environmental management certified system following ISO 14001 regulation, offering a firm promise of sustainability and respect for the environment.
Cement based mortar with type III ecological label (the most strict) Environmental Product Declaration verified externally by AENOR.

Note

The instructions for use are given according to our tests and knowledge and do not imply any commitment by GRUPO PUMA nor free the consumer from the examination and verification of the products for their correct use. Claims must be accompanied by the original packaging to allow a proper traceability.

GRUPO PUMA is not responsible, in any case, for the application of its products or constructive solutions carried out by the application company or other parties involved in the process and / or execution of the work, limiting the responsibility of GRUPO PUMA exclusively to the damages directly attributable to the supplied products, individually or integrated in systems, due to failures in their manufacturing process.

In any case, the drafter of the work project, the technical management or the person responsible for the work, or collaterally the application company or other parties involved in the process and / or execution of the work, must ensure the suitability of the products addressing the characteristics of them, as well as the conditions, support and possible pathologies of the work in question.

The values obtained by GRUPO PUMAS's products or its constructive solutions that, as the case may be, are determined by the EN standards or any other regulation that applies to it in each case refers exclusively to the conditions specifically stipulated in said regulation and that are referred to, among others, to certain characteristics of the support, humidity and temperature conditions, etc. without being them required in the tests obtained under different conditions, all in accordance with the relevant regulation.